Don't get us wrong. We love earthen construction in all its forms. Nothing compares with the beauty of an adobe structure or the solidity of a rammed earth wall. The sheer joy of mixing and plopping cob into a sculptural masterpiece is unequalled. But for the first-and-only-time owner/builder, there are some distinct advantages to earthbag construction. Let's look at the advantages the earthbag system gives the "do-it-yourselfer" compared to these other types of earth building.
Adobe is one of the oldest known forms of earthen building. It is probably one of the best examples of the durability and longevity of earthen construction (Fig 1.3).
Adobe buildings are still in use on every continent of this planet. It is particularly evident in the arid and semi-arid areas of the world, but is also found in some of the wettest places as well. In Costa Rica, C.A., where rain falls as much as 200 inches (500 cm) per year, adobe buildings with large overhangs exist comfortably.
Adobe is made using a clay-rich mixture with enough sand within the mix to provide compressive strength and reduce cracking. The mix is liquid enough to be poured into forms where it is left briefly until firm enough to be removed from the forms to dry in the sun. The weather must be dry for a long enough time to accomplish this. The adobes also must be turned frequently to aid their drying (Fig. 1.4).
1.4: Cleaning adobes at Rio Abajo Adobe Yard, Belen, New Mexico.
1.3: A freshly laid adobe wall near Sonoita, Arizona.
They cannot be used for wall building until they have completely cured. While this is probably the least expensive form of earthen building, it takes much more time and effort until the adobes can be effectively used. Adobe is the choice for dirt-cheap construction. Anyone can do it and the adobes themselves don't necessarily need to be made in a form. They can be hand-patted into the desired shape and left to dry until ready to be mortared into place.
Earthbags, on the other hand, do not require as much time and attention as adobe. Since the bags act as a form, the mix is put directly into them right in place on the wall. Not as much moisture is necessary for earthbags as adobe. This is a distinct advantage where water is precious and scant. Earthbags cure in place on the wall, eliminating the down time spent waiting for the individual units to dry. Less time is spent handling the individual units, which allows more time for building. Even in the rain, work on an earthbag wall can continue without adversely affecting the outcome. Depending on the size, adobe can weigh as much as 40-50 pounds (17.8-22.2 kg) apiece. Between turning, moving, and lifting into place on the wall, each adobe is handled at least three or four times before it is ever in place.
Adobe is usually a specific ratio of clay to sand. It is often amended with straw or animal dung to provide strength, durability, decrease cracking, increase its insu-
1.5: The entire form box can be set in place using the Bobcat. Steel whalers keep forms true and plumb and resist ramming pressure.
1.6: Rammed earth wall after removal of forms.
1.6: Rammed earth wall after removal of forms.
lative value, and make it lighter. Earthbag doesn't require the specific ratios of clay to sand, and the addition of amendment materials is unnecessary as the bag itself compensates for a low quality earthen fill.
Rammed earth is another form of earth building that has been around for centuries and is used worldwide. Many kilometers of the Great Wall of China were made using rammed earth. Multi-storied office and apartment buildings in several European countries have been built using rammed earth, many of them in existence since the early 1900s. Rammed earth is currently enjoying a comeback in some of the industrialized nations such as Australia.
Rammed earth involves the construction of temporary forms that the earth is compacted into. These forms must be built strong enough to resist the pressure exerted on them from ramming (compacting) the earth into them. Traditionally, these forms are constructed of sections of lashed poles moved along the wall after it is compacted. Contemporary forms are complex and often require heavy equipment or extra labor to install, disassemble, and move (Fig. 1.5). The soil is also of a specific ratio of clay to sand with about ten percent moisture by weight added to the mix. In most modern rammed earth construction, a percentage of cement or asphalt emulsion is added to the earthen mix to help stabilize it, increase cohesion and compressive strength, and decrease the chance of erosion once the rammed earth wall is exposed.
While the optimum soil mix for both rammed earth and earthbag is similar, and both types of construction utilize compaction as the means of obtaining strength and durability, that is about where the similarity ends. Because the bags themselves act as the form for the earth, and because they stay within the walls, earthbag construction eliminates the need for heavy-duty wood and steel forms that are not very user-friendly for the one-time owner/builder. Since the forms are generally constructed of wood and steel, they tend to be rectilinear in nature, not allowing for the sweeping curves and bends that earthbag construction can readily yield, giving many more options to an earth builder (Fig. 1.6). While the soil mix for rammed earth is thought of as an optimum, earthbags permit a wider range of soil types. And just try making a dome using the rammed earth technique, something that earthbags excel at achieving.
Cob is a traditional English term for a style of earth building comprised of clay, sand, and copious amounts of long straw. Everybody loves cob.
It is particularly useful in wetter climates where the drying of adobes is difficult. England and Wales have some of the best examples of cob structures that have been in use for nearly five centuries (Fig. 1.7). Cob is also enjoying a resurgence in popularity in alternative architecture circles. Becky Bee and The Cob Cottage Company, both located in Oregon, have worked extensively with cob in the Northwestern United States. They have produced some very fine written material on the subject and offer many workshops nationwide on this type of construction. Consult the resource guide at the back of this book to find sources for more information on cob.
Simply stated, cob uses a combination of clay, sand, straw, and water to create stiff, bread loaf shaped "cobs" that are plopped in place on the wall and "knitted" into each other to create a consolidated mass. Like earthbag, cob can be formed into curvilinear shapes due to its malleability. Unlike earthbag, cob requires the use of straw, lots of straw. The straw works for cob the same way that steel reinforcing does for concrete. It gives the wall increased tensile strength, especially when the cobs are worked into one another with the use of the "cobber's thumb" or one's own hands and fingers (Fig. 1.8).
While building with earthbags can continue up the height of a wall unimpeded row after row, cob requires a certain amount of time to "set-up" before it can be continued higher. As a cob wall grows in height, the weight of the overlying cobs can begin to deform the lower courses of cob if they are still wet. The amount of cob that can be built up in one session without deforming is known as a "lift." Each lift must be allowed time to dry a little before the next lift is added to avoid this bulging deformation. The amount of time necessary is dependent on the moisture content
1.7: Example of historic cob structure; The Trout Inn in the U.K.
1.8: Michelle Wiley sculpting a cob shed in her backyard in Moab, Utah.
of each lift and the prevailing weather conditions. Earthbag building doesn't require any of this extra attention due to the nature of the bags themselves. They offer tensile strength sufficient to prevent deformation even if the soil mix in the bag has greater than the optimum moisture content. So the main advantages of earthbag over cob are: no straw needed, no waiting for a lift to set up, wider moisture parameters, and a less specific soil mix necessary.
Pressed block is a relatively recent type of earthen construction, especially when compared to the above forms of earth building. It is essentially the marriage of adobe and rammed earth. Using an optimum rammed earth mix of clay and sand, the moistened soil is compressed into a brick shape by a machine that can be either manual or automated. A common one used in many disadvantaged locales and encouraged by Habitat for Humanity is a manual pressed-block machine. Many Third World communities have been lifted out of oppressive poverty and homelessness through the introduction of this innovative device (Fig 1.9). The main advantage of earthbag over pressed block is the same as that over all the above-mentioned earth-building forms, the fact that earthbags do not require a specific soil mixture to work properly. Adobe, rammed earth, cob, and pressed block rely on a prescribed ratio of clay and sand, or clay, sand, and straw whose availability limits their use. The earth-bag system can extend earthen architecture beyond these limitations by using a wider range of soils and, when absolutely necessary, even dry sand — as could be the case for temporary disaster relief shelter.
Tensile strength. Another advantage of earthbags is the tensile strength inherent in the woven poly tubing combined with the use of 4-point barbed wire. It's sort of a double-whammy of tensile vigor not evident in most other forms of earth construction. Rammed earth and even concrete need the addition of reinforcing rods to give them the strength necessary to keep from pulling apart when placed under opposing stresses. The combination of textile casing and barbed wire builds tensile strength into every row of an earthbag structure.
Flood Control. Earthbag architecture is not meant to be a substitute for other forms of earth building;it merely expands our options. One historic use of earthbags is in the control of devastating floods. Not only do sandbags hold back unruly floodwaters, they actually increase in strength after submersion in water. We had this lesson driven home to us when a flash flood raged through our hometown. Backyards became awash in silt-laden floodwater that poured unceremoniously through the door of our Honey House dome,
A manually-operated pressed-block machine in Honduras.
A manually-operated pressed-block machine in Honduras.
leaving about ten inches (25 cm) of water behind. By the next morning, the water had percolated through our porous, unfinished earthen floor leaving a nice layer of thick, red mud as the only evidence of its presence. Other than dissolving some of the earth plaster from the walls at floor level, no damage was done. In fact, the bags that had been submerged eventually dried harder than they had been before. And the mud left behind looked great smeared on the walls!
Built-in Stabilizer. The textile form (bag!) encases the raw earth even when fully saturated. Really, the bag can be considered a "mechanical stabilizer" rather than a chemical stabilizer. In order to stabilize the soil in some forms of earth construction, a percentage of cement, or lime, or asphalt emulsion is added that chemically alters the composition of the earth making it resistant to water absorption. Earthbags, on the other hand, can utilize raw earth for the majority of the walls, even below ground, thanks to this mechanical stabilization. This translates to a wider range of soil options that extends earth construction into non-traditional earth building regions like the Bahamas, South Pacific, and a good portion of North America. While forests are dependent on specific climatic conditions to grow trees, some form of raw earth exists almost everywhere.
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